Overview
High-precision wire EDM cutting for complex profiles, tight tolerances, and hard materials. Holding ±0.00001".
- →±0.00001" tolerances
- →Complex profiles and contours
- →Hard materials
- →Tapered and angled cuts
- →Thin ribs and delicate features
- →5-axis Wire EDM
When to Use This Service
Built for
these challenges.
If any of these describe your situation, we can help.
Hard Materials That Defeat Conventional Tooling
When your part is made from titanium, Inconel, hardened tool steel, or carbide — materials that destroy conventional cutting tools — wire EDM cuts them all with equal precision. No tool wear. No recutting. No compromise on tolerance.
Complex Profiles & Internal Geometry
Sharp internal corners, intricate contours, splines, and profiles that milling simply cannot produce. Wire EDM traces any 2D shape your CAD file specifies — including features inaccessible from outside the part.
Tolerances Conventional Machining Can't Hold
When your drawing calls for ±0.0005" or tighter, wire EDM eliminates the tool deflection, thermal growth, and chatter that limit conventional machining. We hold ±0.0001" routinely.
Precision you can count on, every time.
EDM doesn't rely on cutting force. No deflection, no tool wear, no burr. That's why aerospace, medical, and oil & gas teams choose EDM for their most critical geometries.
View all capabilities →
Technical
Overview
When Wire EDM Is the Right Call
Wire EDM uses a thin, electrically charged wire to cut conductive materials with no cutting force — which means no deflection, no chatter, no heat-affected zone. If your part has a tight tolerance, a complex profile, or it's made from a material that defeats conventional tooling, wire EDM is the answer.
Built for Problems Conventional Machining Can't Solve
Tolerances down to ±0.00001". Complex profiles, intricate contours, and sharp internal corners. Materials up to 65 HRC. Thin walls and delicate features that would deflect or fracture under mechanical cutting force. Wire EDM produces them all — repeatably and without compromise.
What Engineers Bring Us
- →Punch and die sets in tool steel and carbide
- →Turbine and engine components in Inconel and titanium
- →Medical implant and instrument components in titanium alloy
- →Precision fixtures, gauges, and inspection tooling
- →Wire-cut gears, splines, and keyways in hardened material
- →Thin-wall aerospace brackets and structural components
What to Expect from EDM of Texas Manufacturing
Our wire EDM machines run production-intent programs with documented setups and retained fixtures. We provide first-article inspection reports on request and maintain programs between orders so repeat work ships at consistent tolerances every time. Material certifications and heat numbers provided when required.
Other Services
More EDM
capabilities.
Sink & Plunge EDM
Sinker EDM for cavities, molds, dies, and features impossible to cut with wire. We fabricate custom electrodes and machine complex 3D forms in hardened material.
→Production & Repeat Work
Ongoing production programs with locked-in programs, fixtures, and inspection routines. Blanket orders, kanban schedules, and long-term supplier relationships welcome.
→CNC Machining
Precision CNC milling and turning for tight-tolerance parts. Single-source machining alongside our EDM services — Houston, TX.
→Turnkey Parts
From raw material to finished, inspected, ready-to-install parts — one PO, one vendor, one lead time. We combine wire EDM, sink EDM, and CNC machining to deliver complete turnkey parts for aerospace, oil & gas, defense, and medical.
→Get Started
Ready to machine your most critical parts?
Submit a request for quote and we'll respond within 24 hours. Complex jobs quoted same day. For urgent production situations, our EDM hotline is staffed around the clock.
Available 24/7 · Houston, Texas · No job too complex
EDM Tech Hotline
Broken tap in a critical component? Production line down? We run nights, weekends, and holidays for situations that simply cannot wait until Monday.
281-697-1087 →